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Aviation Cable Supplier | Custom Aerospace Cables – FRS

As a professional Aviation Cable Supplier, FRS provides high-performance, custom aerospace cables—including 4-core/6-core, coaxial, and data bus cables. We offer factory-direct pricing and hold ISO and aerospace certifications.


Why the Right Aviation Cable Supplier Matters

In modern aircraft and aerospace systems, cables are mission-critical infrastructure. They are not just wires; they are the lifeline for power, data, and control signals across flight control, avionics, communication, and in-flight entertainment systems.

For commercial airliners, business jets, UAVs, and defense platforms, even minor signal loss, voltage drop, or intermittent contact can lead to system degradation or catastrophic failure. This is why experienced engineering teams prioritize working with a qualified Aviation Cable Supplierwho offers:

  • Application-specific design expertise.
  • Deep knowledge of aerospace standards and regulatory compliance.
  • A proven manufacturing and quality management system.

Selecting the right Aviation Cable Supplierdirectly impacts aircraft safety, weight, fuel efficiency, and lifecycle cost. Making the wrong choice can result in rework, grounding, or even safety incidents.


FRS as Your Strategic Aviation Cable Supplier

FRS is a specialized Aviation Cable Supplierwith extensive experience in designing and manufacturing high-reliability cable solutions for global aerospace OEMs and Tier 1 integrators.

Our focus is on providing custom aerospace cables that perform reliably in harsh flight environments, including high vibration, rapid temperature cycling, and high EMI/RFI conditions.

We combine engineering expertise with a vertically integrated manufacturing platform, allowing us to control quality, lead time, and cost from raw material selection to final testing and delivery.


Our Core Product Portfolio

We provide a wide range of custom aerospace cablesto meet diverse system requirements.

4-Core & 6-Core Aerospace Cables

Designed for avionics, control systems, and sensor signal transmission, our multi-core cables feature:

  • High Stranding & Flexibility:Ensures stable performance in dynamic aircraft environments.
  • Shielded Constructions:Options include overall braid, foil, or combination shielding to minimize EMI/RFI.
  • Lightweight Insulation:Fluoropolymer or composite jackets reduce weight while maintaining flame resistance and mechanical strength.
  • Voltage & Current Ratings:Customized to meet specific system requirements, from low-current signal to moderate-power applications.

Coaxial Aviation Cables

For RF, video, and high-speed data links, our coaxial cables are engineered for:

  • Stable Impedance:Tight tolerance control (e.g., 50 Ω, 75 Ω) for minimal signal reflection.
  • Low Attenuation:Optimized conductor and dielectric design for minimal signal loss over distance.
  • Superior Shielding:Multi-layer shielding for high immunity in high-EMI zones.
  • Miniaturization:Compact designs for space-constrained applications like UAVs and avionics bays.

Aerospace Data Bus Cables

To support modern digital avionics, we offer high-speed data bus cables compliant with standards like ARINC 429, ARINC 664, and MIL-STD-1553.

  • Differential Pair Design:Twisted pairs with precise impedance and tight coupling for noise rejection.
  • EMI/EMC Performance:Enhanced shielding for reliable data in high-interference environments.
  • Controlled Bend Radius & Flex Life:Suitable for both fixed and flexing installations.
  • Lightweight Jacketing:Fluoropolymer or low-smoke zero-halogen (LSZH) materials for safety and weight savings.

Customization: The FRS Advantage

As an experienced Aviation Cable Supplier, we understand that standard catalog items often don’t meet the demanding requirements of aerospace projects. Our customization process covers every detail:

  • Conductor:Material (copper, silver-plated copper), stranding, and gauge.
  • Insulation & Jacket:Material, wall thickness, and color code.
  • Shielding:Type (braid, foil, combination) and coverage percentage.
  • Connectorization:Integration with circular, rectangular, or micro-coaxial connectors from leading brands.
  • Environmental Protection:Custom potting, overmolding, and strain relief for harsh environments.
  • Compliance:Tailoring designs to meet DO-160, EN45545, MIL-STD, or customer-specific standards.

Our engineering team collaborates with clients from concept to production, ensuring seamless integration and reliable performance.


Certifications & Quality Management

Certification is non-negotiable in aerospace. FRS operates under a robust quality management system built on globally recognized standards:

  • ISO 9001:Ensures consistent quality processes.
  • AS9100:Aerospace-specific quality standard, emphasizing risk management and traceability.
  • ISO 13485:For applications with stringent quality and documentation requirements.
  • IATF 16949:Automotive standard demonstrating our capability for high-volume, high-reliability manufacturing.
  • Industry Compliance:Designs are aligned with DO-160, EN45545, MIL-STD-38999, and other relevant specifications.

Every cable is fully traceable, with material certifications and test reports maintained for each batch.


Factory-Direct Pricing & Lead Times

As a vertically integrated manufacturer, FRS offers significant advantages:

  • Direct Cost Savings:Eliminating intermediaries to provide competitive factory-direct pricing.
  • Supply Chain Control:In-house control over critical processes ensures stable costs and reliable lead times.
  • Flexible MOQs:We accommodate both prototype and high-volume production needs.
  • Fast Response:Dedicated teams provide rapid quotes and technical support.

This model allows you to achieve a balance of cost, quality, and speed that many distributors cannot match.


Comprehensive Testing & Validation

Quality is verified at every stage. Our testing protocols include:

  • Electrical Tests:Conductor resistance, insulation resistance, and high-voltage testing.
  • Signal Integrity Tests:For data bus and high-speed coaxial cables.
  • Environmental Tests:Simulating temperature, humidity, vibration, and thermal shock.
  • Mechanical Tests:Bend, flex, and tensile testing to ensure durability.
  • EMC/EMI Tests:Validating shielding effectiveness against real-world interference.

We provide detailed test reports to support your qualification and certification processes.


Applications Across the Aerospace Sector

Our custom aerospace cables are trusted in a wide range of applications:

  • Commercial Aircraft:Cabin systems, in-flight entertainment, avionics, and power distribution.
  • Business Jets & Regional Aircraft:High-density interconnection and high-speed data links.
  • Military & Defense:Mission-critical systems requiring rugged, high-performance cables.
  • Unmanned Aircraft (UAVs, eVTOLs):Lightweight, high-flex cables for dynamic platforms.
  • Space & Launch Vehicles:Cables for satellites and spacecraft, designed for extreme conditions.

Why Partner with FRS?

Choosing the right Aviation Cable Supplieris a strategic decision. Here’s why global buyers choose FRS:

  1. Engineering-Driven:We provide expert consultation, not just a product.
  2. Proven Quality:Our certifications and testing ensure product reliability.
  3. Agile Manufacturing:We adapt quickly to changes in demand and design.
  4. Transparent Communication:We are responsive and collaborative partners.
  5. Long-Term Value:We focus on building sustainable, trust-based relationships.

Let’s Build Your Next-Generation Aerospace Cable Solution

At FRS, we are more than just a manufacturer; we are your strategic partner for all custom aerospace cable needs. Our mission is to help you achieve higher performance, greater safety, and a lower total cost of ownership.

Tell us about your project requirements—conductor count, shielding, operating environment, and standards. Our engineering team will provide a tailored solution backed by our full certification and testing capabilities.

Contact FRS today to discuss your custom aerospace cable project and experience the FRS difference.

Contact Us Right Now:

TEL&WECHAT: +86-1881-875-005 (Wechat)

E-MAIL: sales@custom-cable-assemblies.com

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