Aviation Cable Factory | Direct Supply Aerospace Cables – FRS
As a professional aviation cable factory, FRS provides direct supply aerospace cablesfor global B2B buyers, including power, data, and signal cables. We offer lightweight, high-temperature resistant solutions with competitive factory prices for bulk orders.
Why Choose FRS as Your Aviation Cable Manufacturer?
FRS is a specialized aviation cable supplierwith extensive experience in designing and manufacturing high-performance cables for demanding aerospace applications. Our key differentiators include:
- Comprehensive Product Range: We cover power cables, data bus cables, coaxial cables, and high-flex assemblies.
- Rigorous Quality Management: Our quality management system is certified to ISO 9001and AS9100, ensuring full traceability and compliance with international aerospace standards.
- In-House Engineering: Our engineers provide expert DFM (Design for Manufacturability) support, from material selection to connector integration.
- Competitive Pricing: As a direct aviation cable factory, we offer cost-effective solutions with transparent pricing for both prototyping and high-volume production.
Key Features of FRS Aerospace Cables
1. High Temperature & Fire Resistance
- Operating Temperature: Up to 260°C, suitable for engine zones and other high-heat areas.
- Flame Retardancy: Meets standards like FAR 25.853and EN 3475, featuring low smoke and halogen-free (LSZH) properties for enhanced safety in enclosed cabins.
2. Lightweight & Space-Saving
- Advanced Materials: We use high-performance insulation and shielding materials like PTFE, ETFE, and PEEK.
- Weight Optimization: Our cables are up to 30% lighterthan conventional options, reducing overall aircraft weight and improving fuel efficiency.
3. Superior Electrical Performance
- Stable Conductivity: Utilizes high-purity oxygen-free copper or silver-plated copper conductors.
- Low Attenuation: Coaxial and data bus cables are optimized for minimal signal loss, supporting high-speed data transmission (e.g., ARINC 664, MIL-STD-1553B).
- EMI Shielding: Multi-layer shielding ensures stable signal integrity in high-interference environments.
4. Mechanical Durability
- High Flexibility: Cables are designed for applications with constant movement, such as in hinged or rotating parts.
- Vibration & Abrasion Resistance: Built to withstand the intense vibrations and abrasion common in aircraft environments.
FRS Product Portfolio: Power, Data & Signal Cables
Power Cables
- Applications: Primary and secondary power distribution, battery systems, and emergency power lines.
- Features: High current-carrying capacity with minimal voltage drop, available in single-core and multi-core configurations.
Data & Signal Cables
- Applications: Avionics networks (ARINC 429, 664), sensor connections, and flight control systems.
- Features: Precise impedance control and excellent EMI/EMC performance for reliable data transmission.
Coaxial & RF Cables
- Applications: Radar, satellite communications (SATCOM), and navigation systems (VOR/ILS).
- Features: Low loss and phase stability across a wide frequency range, with options for both flexible and semi-rigid cables.
High-Flex & Moving-Part Cables
- Applications: Actuators, robotic systems, and cable harnesses in confined spaces.
- Features: Special stranding and jacketing materials provide a long flex life, even under tight bend radii.
Customization & Engineering Support
At FRS, we believe every aerospace project has unique demands. Our team provides comprehensive OEM/ODM services:
- Custom Cable Design: We develop tailored solutions based on your specific requirements for size, weight, and performance.
- Connector Integration: We offer a wide range of connector options from leading brands and can also customize connectors to your specifications.
- Rapid Prototyping: We can deliver samples quickly to support your testing and validation phases.
- Testing & Validation: Our in-house lab supports a full range of tests, including electrical, mechanical, and environmental simulations.
Compliance with International Aerospace Standards
FRS aerospace cables are designed and tested to meet or exceed major industry standards, ensuring global compatibility and safety.
- Key Standards:
- SAE AS22759 / AS50881: Aerospace wire and cable specifications.
- RTCA DO-160: Environmental conditions and test procedures for airborne equipment.
- EN 3475: Aerospace series – Cables, electrical, aircraft use.
- MIL-DTL-27500 / MIL-W-22759: U.S. military specifications for wires and cables.
- BMS / ARINC: Boeing and Airbus material and interface specifications.
Factory Direct Pricing & Bulk Order Advantages
As a direct aviation cable factory, FRS eliminates middlemen to offer significant cost savings.
- Competitive Unit Prices: Our pricing is among the most competitive in the industry for comparable quality.
- Economies of Scale: Costs decrease significantly for larger orders, with flexible payment terms for long-term partnerships.
- Consistent Quality: We maintain strict quality control across all production runs, regardless of order size.
Your Trusted Partner for Aviation Cables
FRS is more than just a manufacturer; we are your strategic partner for all aviation cable needs.
- Proven Experience: Our cables are used in a wide range of aircraft, from regional jets to UAVs.
- Responsive Support: Our dedicated team provides fast responses and reliable after-sales service.
- Global Logistics: We have a proven track record of on-time delivery and smooth customs clearance worldwide.
Get a Quote for Your Aerospace Cable Project
Ready to start your next project? Contact FRS today for a free consultation and quotation.
- Contact Us: Email your specifications or call our sales team directly.
- Request a Sample: Evaluate our quality firsthand with a no-obligation sample order.
- Learn More: Visit our website to explore our full range of aviation cable productsand download technical documents.
Contact Us Right Now:
E-MAIL: sales@custom-cable-assemblies.com
